For a dual-line 1200dpi thick film thermal printhead, the rendered dots are of elliptic shape, with aspect ratio of 1:1.5, due to the constraint of a smaller pitch in 1200dpi and the minimum nib line width required during nib line formation. This is one area for image quality improvement. Characteristics of conventional single-layer nib lines of different line width are studied. Based on the experimental result, a new formation approach of two-layer nib line structure is studied and tested to achieve the goal of producing an ideal round dot shape with aspect ratio of 1:1.
Takeshi Toyosawa, JC Wang, Tatsuya Murakami, Masahito Shiraki, "Study of nib formation on a high-resolution thick film thermal head" in Proc. IS&T Int'l Conf. on Digital Printing Technologies and Digital Fabrication (NIP25), 2009, pp 755 - 758, https://doi.org/10.2352/ISSN.2169-4451.2009.25.1.art00094_2