Flexible substrates are becoming more important in printed electronics and displays. The era of ink-jet fabrication is coming because of its low cost, high throughput and the feasibility of manufacturing on flexible substrate. Its innate non-contact characteristic and digitalization of patterning make it a bright star for future manufacturing. In this paper, a bi-stable flexible electronic display has been evaluated based on the roll-to roll ink-jet printing technology with a photographic film coating technique assistant. This roll-to-roll continuous process, where the mechanical design follows the Normal Entry Law (NEL) with a different roller type, was surveyed in order to optimize the web spreading. This included factors like friction, roller porosity, roller diameter, speed; and the roller layout. In addition, we estimate the manufacturing running cost to be about 666 NT for a continuous 10.4” Ch-LC R2R ink-jet printing fabrication. In this paper, we successfully demonstrate a 4.1”, bi-stable color Ch-LC display by ink-jet printing with the contrast ratio being about 9:1, in QVGA resolution.
Wanda W. W. Chiu, Wei-Hsun Huang, Chen-Chu Tsai, Chih-Jian Lin, Cheng-Yi Wang, Kevin Cheng, "Integration and Modeling for Ink-Jet Printing of Cholesteric Liquid Crystal in a Roll-to-Roll System" in Proc. IS&T Int'l Conf. on Digital Printing Technologies and Digital Fabrication (NIP23), 2007, pp 890 - 893, https://doi.org/10.2352/ISSN.2169-4451.2007.23.1.art00093_2