We report fabrication of a functional inkjet drop generator from plastic substrates exclusively using MEMS-based processing steps. Polyimide and poly(ethylene naphthalate) sheets laminated to a silicon carrier wafer are investigated as the drop generator substrate, and the MEMS processing methods used and associated challenges are discussed in detail. Successful generation of drops in a 600 npi array as small as 2.4 pL in volume (16.5 μm in diameter) at drop velocities of 15.5 m/s is realized with these devices.
Kathleen M. Vaeth, Deborah DeMejo, Emmanuel Dokyi, Mark Evans, Joseph Jech, Maria Lehmann, Robert Link, John Sechrist, "MEMS-Based Inkjet Drop Generators from Plastic Substrates" in Proc. IS&T Int'l Conf. on Digital Printing Technologies and Digital Fabrication (NIP23), 2007, pp 297 - 301, https://doi.org/10.2352/ISSN.2169-4451.2007.23.1.art00070_1