
Selecting lattice networks to achieve specific tailored material properties has traditionally been a daunting task. Unit cell selection is a “heuristic-based” methodology, which is time- consuming and rarely leads to an optimal solution. A new approach to metamaterial design methodology encompassing quantitative unit cell selection and optimization that is based on baseline geometry is presented. To achieve this new design roadmap, a real-world case is used for utilizing metamaterials to design an optical bench from Aluminum 6061 T6 equivalent (Al6061 RAM2), achieving 2-micron surface deformation and a 10% mass penalty relative to Beryllium I-220H of diametrical surface-level deformation. The primary goal is to design specific beryllium-like mechanical properties without the added manufacturing challenges, lead time, and cost of Beryllium I-220H. Quantitative lattice selection methodology is considered in which a lattice network design is developed to reduce the structure weight while still maintaining overall resistance to deformation when a thermal load is applied to the optical bench. The result is a quantitative design process that can produce metamaterial geometry tailored to specific material properties in less than 100 days including manufacturing.
Aleksandr Souk, Evan Pilz, Gregory Clark, Steven Simske, Mark Stephen, Alec Guay, Chance Eden, William Rivera, Scott Marinus, "Quantitative Lattice Design Process Utilizing Vector Fields" in Journal of Imaging Science and Technology, 2026, pp 1 - 13, https://doi.org/10.2352/J.ImagingSci.Technol.2026.70.2.020506