Back to articles
Proceedings Paper
Volume: 2 | Article ID: 6
Image
Modelling the Wood-graining Effect: A Coupled LES–Lagrangian–Film Framework for Next-generation Printhead Design
  DOI :  10.2352/AIT.2026.1.1.6  Published OnlineJanuary 2026
Abstract
Abstract

The wood-graining effect is a print defect arising from complex aerodynamic interactions within the narrow gap between printhead and substrate. Unsteady vortical structures, substrate-induced Couette flows and drop-induced entrainment destabilize jetting trajectories, leading to wavering and consolidation of printed tracks. Conventional RANS methods fail to capture these transient dynamics, necessitating high-fidelity turbulence modelling. In this study, large-eddy and detached-eddy simulations are combined with a two-way Lagrangian particle tracking framework to resolve the mutual interactions between jetted drops and surrounding gas flows. This coupling accounts for shielding, wake effects and drop-induced airflow modifications that drive cross-stream displacement. To connect droplet flight dynamics with final print quality, a wall-film model simulates spreading, coalescence and redistribution upon impact, directly linking flow-driven instabilities to visible wood-grain artifacts. The resulting CFD-Lagrangian-film framework provides a predictive description of wood-graining under realistic conditions, enabling systematic exploration of nozzle spacing, print gap and substrate speed. Demonstrated in 600 npi printheads, the study highlights how high nozzle density magnifies the impact of small aerodynamic disturbances. By establishing a physics-based understanding of wood-graining onset and evolution, the methodology supports the design of next-generation printheads and airflow control strategies to mitigate aerodynamic instabilities.

Subject Areas :
  Cite this article 

Jason Leong, Vinh-Tan Nguyen, Satoshi Watanabe, Toshimitsu Morooka, "Modelling the Wood-graining Effect: A Coupled LES–Lagrangian–Film Framework for Next-generation Printhead Designin Advanced Inkjet Technology,  2026,  pp 21 - 27,  https://doi.org/10.2352/AIT.2026.1.1.6

 Copy citation
  Copyright statement 
This work is licensed under the Creative Commons Attribution 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/.
AdvInkjetTech
Advanced Inkjet Technology
2996-2315
2996-2315
Society for Imaging Science and Technology
IS&T 7003 Kilworth Lane, Springfield, VA 22151 USA